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DRONE ACTION - DB Cargo- Marcroft WAGON MAINTENANCE Facility in Stoke-on-Trent

Channel: Arthur Growler
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Drone Visit to DB Cargos Marcroft Wagon Maintenance Facility in Stoke on Trent

Believe bit of insight of the facility

Innovative engineers at DB Cargo UK’s maintenance depot in Stoke are busy converting a set of unused BYA wagons into open hot coil wagons – dubbed ‘The Stegosaurus’ due to its striking profile!

The company is breathing new life into 29 old and redundant BYA wagons after successfully trialling a number of prototypes with its customer Tata Steel.

Tata Steel has recently seen an increase in demand for open hot coil wagons, so DB Cargo UK set about exploring ways to optimise its existing fleet of covered wagons to ensure it could continue to fulfil its customer’s requirements.

The challenge was given to DB’s cross-business Wagon Innovation Group which came up with the concept of removing the doors from the BYA wagons and adapting the coil beds inside.

The MK1 prototype which was completed in early 2020, was sent for live testing with Tata Steel, receiving only mixed reviews.

To obtain a greater understanding of Tata’s needs, DB’s Sales and Production teams spent time discussing the design with Tata and fed back some of their queries and additional requirements to its Group Technical Services (GTS) Team.

Armed with this feedback, GTS went back to the design board and the MK2 was developed.

For the new modular type set-up, the wagon ends were fully removed to give better access for cranes during loading. Robust dividers were also added into the well of the wagon, giving secure pockets for various sizes of coil dependent on what the customer was transporting.

Obsolete items were also removed from the wagon to maintain the tare weight and keep payloads at previous levels.

Along with this more in-depth transition to flexible coil transport, GTS also designed a set of dividers which could be swapped into the vehicles to allow the transport of steel slab.

The ability to utilise the same wagons on either open coil or slab traffic would have the benefit of increasing utilisation of the asset while reducing the reliance on older, life-expired steel wagons, as the BYAs were also some 30 years younger than the current open fleet.

The wagon - BYA 966050 was returned to Stoke for rework which was completed to coil specification in April this year. The wagon is now out in traffic with Tata and has received very positive feedback.

A full roll-out of the MK2 prototype has now been given the green light and Stoke will convert a further 29 wagons during 2021 with the ability to have either coil or slab spec as required.

Thanks for Watching 👀👍

⏱️TIMESTAMP⏱️
00:00 Channel Introduction
00:08 Photo Gallery & Scan Me
00:50 DB Cargo Marcroft Wagon Maintenance Facility
04:39 66104 6K52 Arpley Sdgs to Stoke Marcroft Engineering
05:13 DB Cargo Marcroft Wagon Maintenance Facility
06:29 Stoke City Football Stadium
07:02 66104 6F52 Stoke Marcroft Stoke Engineering
07:24 Thanks for Watching the Arthur Growler YouTube Channel 👀👍
07:36 End Screen

































#railway
#train
#wagonworks
#wagonrepair
#marcroft
#dbcargo
#66104
#6f52
#6k52
AI summary Generated from Fishplate metadata

A drone captures footage of DB Schenker's Marcroft Wagon Maintenance Facility in Stoke-on-Trent, showcasing the conversion of BYA wagons into open hot coil wagons. These modified wagons, nicknamed 'The Stegosaurus' due to their distinctive design, are being adapted to meet increased demand from Tata Steel. The project involves removing doors and modifying internal structures, with prototypes having been successfully tested. The facility is located in Stoke-on-Trent, with additional location references to Fleet.

This summary is generated from structured Fishplate data and may need human review.
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  • Platform ID J4esOaF1ANk
  • Views 1,554
  • Date published 7 Jun 2025 13:28
  • Date added 25 Jun 2026 04:57
  • Locomotives 1
  • Headcodes 3
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